Corrugated Manufacturing Case Study
Challenge: Customer had a very heavy item that still required shipment via common carrier. The item had the potential of breaking through the carton that they had selected independently.
Solution: Landaal Packaging Systems designed a pack that utilized corrugated build ups to lock the heavy part into place and allowed no movement during transportation.
Results:
• The packaging was adopted by the customer.
• Landaal’s design was easy for the customer to assemble.
• The package allowed for the safe delivery of their part and increased sales for their facility.
Corrugated Manufacturing Case Study
Challenge: The customer had a full size electric scooter cart that needed the shipping container dimensions to be reduced in order to ship common carrier. They were concerned about the potential for increased damage due to the reduction in shipping carton.
Solution: Landaal Packaging Systems developed a shipping pack that fulfilled all of their requirements. The condensed pack had (3) corrugated inserts and the outside container was made from reinforced corrugated.
Results:
• Strong and durable shipping container.
• Innovative inserts that contained the scooter in place during shipment.
• Maximum protection was provided through strategic blocking and bracing.
Contract Packaging Case Study
Challenge: Customer designed package was experiencing a very high damage rate. This resulted in dissatisfied consumers, increased replacement costs and wasted labor/materials.
Solution: Landaal Packaging Systems accessed the package, identified causes of damage, made appropriate revisions to the pack and thoroughly tested for improved results.
Results:
• Strong and durable shipping container.
• Innovative inserts that contained the scooter in place during shipment.
• Maximum protection was provided through strategic blocking and bracing.
BEFORE
• Utilized Corrugated, honeycomb and suswrap as interior packaging.
• High Damage rate of over 200 units per thousand.
• High cost due to excessive interior components.
AFTER
• Utilizes molded foam cushions as interior packaging.
• Reduced damage rate to 24 units per thousand.
• Overall cost reduction of 30%. (Does not include savings of replacement glass)
Contract Packaging Case Study
Challenge: Customer had a new product line to roll out but lacked the space, labor resources and assembly experience to handle it internally.
Solution: Landaal Packaging Systems helped make design revisions, assembled the product line, packaged to protect for UPS handling and warehoused the material await order fulfillment.
Results:
• Product was launched on time and with flawless execution.
• Web orders are filled daily including standard, two day delivery and over night delivery.
• Customer is in a position to grow into future product lines.
Graphic and Display Case Study
Challenge: The customer needed a merchandise display that was easy to assemble, held various product types and delivered a strong message for their upcoming event.
Solution: Landaal Packaging Systems implemented their patented POPTECH automatic assembly merchandiser. It offered quick assembly, versatile product placement and exceptional graphics.
Results:
• Customer was very satisfied with the ease of assembly within their store network.
• Retailers liked the appeal of the display and the promotion of the event.
• Award was given for the design in 2013.
Graphic and Display Case Study
Challenge: Customer was in the process of a national roll out campaign. They needed multiple display options for counters, shelves and floor.
Solution: Landaal Packaging Systems created small counter top units, larger quantity packs for shelf and attractive floor display options for end aisles.
Results:
• Roll out was successful and product has launched into many major “Big Box” and “Club” stores.
• Counter units are small and convenient for retailers to display.
• Floor displays offer visual enhancements along with easy access.
Sustainable Packaging Case Study
Challenge: Our customer had initiated a sustainable packaging initiative. The objectives were to reduce plastic and polystyrene in their temperature controlled shipments.
Solution: Landaal Packaging Systems and our partner KTM designed a series of packs that held their temperature for 48 hours and eliminated the need for polystyrene shippers.
BEFORE
• Utilized materials that take thousands of years to decompose.
• Utilized materials that are not considered readily renewable.
• Maintains temperature for 48 hours with correct usage of cooling agents.
AFTER
• Utilizes materials that biodegrade in less than 180 days.
• Utilizes a Bio Mass renewable resource.
• Maintains temperature for 48 hours with the correct usage of cooling agents.
Sustainable Packaging Case Study
Challenge: The customer was utilizing their chemical product in a very remote area. The size of the jugs that they were using was causing an issue with excessive transportation and proper disposal.
Solution: Landaal Packaging Systems worked closely with the customer to develop a bag in the box container. This eliminated the space consumption, reduced transportation costs and was easier to recycle.
Results
• 66% less petroleum based product was used in manufacturing.
• Transportation cost was reduced by over 50%.
• The package was easy to recycle and eliminated disposal concerns.
